CerebraChartSentinel
AI-SPC and RCA workflow system for quality-driven operations
Problems We Solve
Four core quality-operations problems CerebraChartSentinel is purpose-built to eliminate.
Charts exist, but humans interpret too slowly
Data is plotted daily on SPC charts, but teams still eyeball them manually — warning signals are missed or misinterpreted.
Anomaly detected, root cause found too late
When an alert fires, teams lack contextual data to pinpoint the root cause quickly, letting defects accumulate before resolution.
Data is stored, but never becomes action
MES and lab systems hold vast data, but no pipeline converts raw signals into actionable alerts or structured workflows.
Problem-solving knowledge stays locked in people
When experts leave or transfer, institutional problem-solving knowledge disappears with them — no system captures and shares it.
How It Works
7 steps that turn raw sensor data into an actionable, growing knowledge base.
Ingest data from all sources
Connect IoT sensors, MES, lab systems, machine PLCs, and manual inputs into one unified data pipeline.
Build control charts automatically
Auto-generate Xbar-R, I-MR, CUSUM, and EWMA charts with control limits calibrated to real process data.
Analyze with control chart rules
Apply Western Electric Rules and Nelson Rules continuously — AI monitors 24/7 without fatigue or oversight gaps.
Auto-capture pre/post anomaly context
When an anomaly fires, the system automatically snapshots process data before and after the event as an RCA-ready package.
Dispatch RCA workflow to the team
Route an RCA workflow with context data to the responsible team via notifications and structured task assignments.
Record root cause and corrective action
Teams log the root cause and corrective action back into the system, linked to the originating event and chart rule.
Build knowledge base from recurring issues
The system aggregates recurring-problem patterns into a searchable knowledge base that accelerates future resolutions.
Pilot Pricing
Start with a time-boxed Pilot to prove ROI before full-scale rollout.
Price varies by number of production lines and integration complexity.
What's included
- Analysis of 1–3 production lines
- Full control chart setup (Xbar-R, I-MR, CUSUM, EWMA)
- Western Electric + Nelson Rules engine
- End-to-end RCA workflow with task assignment
- Starter knowledge base seeded for the first 3 months
- Quality team training workshop
- Dashboard and alert configuration
- 90-day post-go-live support
Ready to turn SPC charts into action?
CerebraChartSentinel helps quality teams decide faster, resolve issues at the root, and preserve institutional knowledge permanently.